FLOSENSE
STREAMLINING EFFICIENCY IN MOULDING WITH PRECISION MONITORING
Introducing Flosense – the cutting-edge in flow monitoring technology for injection moulding. Tailored for excellence, Flosense delivers unparalleled accuracy in monitoring flow, temperature, and pressure across your cooling circuits. Its affordable, flexible design ensures a perfect fit anywhere in your system, from main supplies to critical channels.
Simplicity meets sophistication: Flosense is easy to install, effortless to operate, and a game-changer in process efficiency and quality control. Detect leaks, blockages, and optimize operations with our state-of-the-art digital flow regulator and integrated sensors. Upgrade to Flosense and unlock real-time insights, ensuring your moulding process is both stable and superior.
Step into the future of injection moulding with Flosense – where precision, efficiency, and quality converge.
EXPLORE OUR RANGE
Flosense 4.0
Monitor with Precision, Mould with Confidence
Flosense 4.0, the pinnacle of the series, with the ability to connect multiple manifolds and a detached display for supreme flexibility and control. It represents the ultimate in flow monitoring sophistication, designed for those who seek unmatched precision and adaptability in their moulding operations.
Flosense 3.0
Monitoring Redefined, Moulding Refined
Flosense 3.0 revolutionizes monitoring with enhanced insights into flow, temperature, and pressure. It sets new standards in the moulding process, optimizing efficiency and elevating product quality through meticulous control.
Flosense 2.0
Flosense 2: Customized Control at Your Fingertips
Introducing adaptive flexibility, Flosense 2.0 which tailors to diverse moulding environments with ease. Its design focuses on customizable solutions, making it the go-to choice for versatile flow monitoring needs.
Flosense 1.0
Flosense: Navigating Flow with Precision
Flosense 1.0 is the foundation of flow monitoring excellence, designed for environments where precision is non-negotiable. Its sophisticated technology accurately measures flow, ensuring seamless operations in your moulding process.
COOLING PROCESS vs CYCLE TIME
A Optimum Injection Time
B Packing Time
C Optimum Cooling Time
D Mould Open
E Ejection Forwards
F Robot Part Removal Time
G Ejection Back
H Mould Close
I Dwell
Cooling times significantly impact your production cycle, making up to 40% of the total cycle time. With Flosense, you'll find that reducing cooling time translates directly to cost savings. It's simple: the less time you spend cooling, the more money you save. Flosense is your partner in achieving efficient, cost-effective operations.
UNDERSTANDING THE VALUE OF FLOW MONITORING
Discovering the true performance of your temperature control unit often reveals that theoretical pump curves are misleading in almost all cases, not reflecting the real conditions within your moulding process. Typically, temperature and pressure readings are only accurate at the unit's inlet or outlet, failing to provide a true picture of what's happening inside your mould. Flosense's flow and pressure monitoring technology is vital, offering a glimpse into the actual dynamics across your system, bridging the gap between theoretical assumptions and the realities of your operations.
FLOSENSE PRICES ARE 30-50% BELOW COMPETITORS
DATA RECORDING AND EXPORT
Flosense records and stores data internally, displaying data for the past 30 days. Flow, temperature, and pressure data are logged and can be viewed on the graphing screen. For further analysis, this data can be downloaded to a laptop using the integrated USB port
COMPREHENSIVE MONITORING
Flosense provides visibility of essential cooling circuit metrics, significantly improving efficiency, enhancing productivity, and increasing profitability
ENERGY TRANSFER INDICATOR
This feature calculates heat transfer in energy units (BTU or kWh) as heat is transferred to or from the mould through water channels, demonstrating the process's efficiency
TURBULENT FLOW INDICATOR
Flosense is equipped with a turbulent flow indicator, a vital component for assessing the efficiency of a mould cooling circuit. It indicates laminar, transitional, and turbulent flows and monitors the Reynolds number based on flow diameter and glycol percentage in the system
ALARM OUTPUT
The system has programmable alarm limits for flow, temperature, and pressure. Any variation in these monitored values triggers an on-screen alarm. Additionally, an external alarm output signal can connect to auxiliary equipment like a visual or audible beacon, the mould heater, or the injection moulding machine. In extreme cases, like a hose burst, the unit can identify a sudden loss of pressure and can be set up to automatically shut down the mould heater
IS THIS YOUR REALITY?
Have you got your mould cooling lines organized?
Do you have fast mould changes?
Know you Delta T?
Have a short cycle time?
Perfect part quality?
MUCH BETTER!
Replacing traditional analogue manual flow regulators with new digital flow regulator will give you many advantages such as:
- Digital monitoring of Flow, Temperature and Pressure
- Alarm Output
- Higher flow capacity
- Higher temperature range
- Data storage and export
- Faster Mould changeovers
- OPC-UA / Euromap interface
RETROFIT YOUR EXISTING FLOW REGULATORS WITH FLOSENSE TODAY
At last you can see real flow measurements at a glance, and use the alarm limits (and output) on flow and temperature to control the process stability and part quality.
STILL ON THE FENCE? READY TO DIVE DEEPER?
Explore more about how Flosense can revolutionize your processes. Choose your next step: